Description
Web Based Filling machine, ideal for aseptic packaging of high-acid food products, including juice concentrates. This robust system is designed for continuous operation and efficiency, significantly reducing energy costs associated with packaging and distribution.
Key features and specifications:
Aseptic Filling Capability: Specifically engineered for aseptic processing and filling, ensuring sterile conditions are achieved and continuously maintained for product integrity.
Automated Sterilization: Features an automatic sterilization cycle that minimizes operator attention, with sterile conditions maintained by a positive sterile air supply and steam. The chamber temperature is precisely controlled between 180°F (82°C) and 205°F (96°C). Fitments are pre-sterilized with saturated steam at 195-205°F (90-96°C).
Automated Filling Process: Automatically feeds pre-sterilized plastic bags from a continuous web, removes caps, inserts the filling head, fills to a predetermined volume, and recaps the bags.
Advanced Control System: Equipped with an Allen Bradley PanelView 600 programmable controller for precise operation , and utilizes a Coriolis mass flow meter for accurate product measurement.
Clean-In-Place (CIP) System: Designed for efficient cleaning with its Clean-In-Place capability.
Flexible Options: Includes options for evacuating excess air (vacuum) and introducing inert gas (nitrogen puff) for optimal product quality.
Utility Requirements:
Compressed Air Supply: 100 PSI @ 15 SCFM (90 PSI minimum).
Steam Supply: Culinary steam regulated to 75 PSI, pre-filtered.
Electrical: Operates on 480 VAC, 50/60 Hertz, Single Phase Minimum, with a step-down transformer to 110 VAC 50/60 Hertz single phase. Also configurable for 208/220/230/240/380/400/460/480/500/575/600 VAC, 50/60 Hertz, 3-phase 1KVA service.
This machine was previously running juice concentrate, demonstrating its proven performance in demanding food processing environments
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